Medicine & Health17 November 2025
A Four-Point Plan for Greener Chemical Manufacturing
Source PublicationChemical Society Reviews
Primary AuthorsGazis, Wuyts, Moutsiou et al.

The pharmaceutical and agrochemical sectors are at a crossroads, facing growing environmental pressures and market demands. A new review outlines a proactive solution: a "greener-by-design" manufacturing framework that embeds sustainability into the very first stages of planning.
Instead of cleaning up later, this approach focuses on getting it right from the start by pulling four interdependent levers:
- Solvent Choice: Minimising, substituting, or completely eliminating harmful solvents.
- Substrate Sourcing: Favouring renewable raw materials, known as feedstocks, from biomass to reduce dependency on fossil fuels.
- Catalyst Development: Using more sustainable catalysts, such as base metals or biological enzymes (biocatalysts).
- Process Flow: Adopting continuous-flow processing for enhanced safety, control, and scalability.
The researchers stress that these strategies must work in synergy. By combining synthetic chemistry with process engineering and life cycle thinking, this roadmap aims for a more robust and circular future for producing high-value chemicals.